MENG 447: Manufacturing Systems Automation

Spring 2010: UW, 8:30- 9:45, SSE CP21
Instructor
: Dr. L. K. Gaafar, Ext. 3093

Website: http://www.aucegypt.edu/faculty/gaafar

The General Teaching Policies document is an integral part of this syllabus

Catalog description: Computer assisted manufacturing systems, NC, CNC, DNC, robotics, material handling, group technology, flexible manufacturing systems, process planning and control. Prerequisite: MENG 339.

Textbook:   

Groover, M. P. 2001. Automation, Production Systems, and Computer-Integrated Manufacturing, Second Edition, Prentice Hall.

Grading:

Item

Points

Lab work, Assignments, and Quizzes

Lab Examination

180

20

Exam 1

80

Exam 2

110

Term Projects

60

Final Exam

150

Total

600

Computer Usage:    Programming of automated equipment and control systems.

Instructional Goals:

This course is designed to provide a comprehensive technical knowledge about production automation and the role of the computer in modern manufacturing systems. After completing the course, students will be able to:

1.      Distinguish between different automation strategies and economically evaluate conventional and automated manufacturing systems.

2.      Analyze automated production flow lines and design automated assembly systems.

3.      Determine the requirement for numerically controlled production system and design and implement NC part programming.

4.      Choose the suitable robot type to serve specific production system, make the necessary design calculations, and write and execute robot programs for specific applications.

5.      Analyze and design automated materials handling systems.

6.      Apply group technology concepts for the analysis and design of flexible manufacturing systems FMS.

Examination: The midterm exams will be administered at the dates shown below the course outline. All examinations will be open book/notes. All exams are comprehensive. Exams are given at the time of the class and are timed.

Projects: Information on the class and team projects will be provided later.

Course Outline:

Basic manufacturing concepts
Fundamentals of manufacturing automation
Automated flow lines
Automated assembly systems
Numerical control
Computer numerical control
Industrial robots: technology and applications.
Group technology
Computer aided process planning
Flexible manufacturing systems
Material handing and storage systems
Computer integrated manufacturing: CAD/CAM and CIM

Lab Topics:

§  Conventional Machines

§  Electrical Control Components

§  Pneumatic Control Components

§  Hydraulic Control Components

§  Automated Material Handling Systems

§  Simulation of Automated Systems

§  Computer Numerical Controlled Machines (CNC)

§  Automated Barcode Systems

§  Programmable Logic Control (PLC)

Exam I: 21 March, Exam II: 2 May.
Final: TBA.